Because of the heavy use industrial machines are put to in ordinary production, it is inevitable that defects in the alignments of key components experiencing high torque will develop. Once one high-velocity moving part begins to go out of proper alignment, vibrations are transmitted throughout the frame and into every other component. One mechanical defect then translates into multiple defects which magnify problems over time.
As efficiency degrades, not only is production itself affected either through slowdowns in running time or defects in tooling work, but the service life of the machine is markedly reduced. The added operational costs of an inefficiently running machine alone necessitates taking the machine out of operation for maintenance and repair. But the longer this down-time period lasts, the more it affects production efficiency throughout the line. This affects the company’s financial bottom line. Reducing this down-time is the reason why vibration analysis in San Antonio, as elsewhere, is being performed by laser measuring equipment.
Laser vibration analysis is far superior to all previous measurement methods using physical equipment and the human eye. With accuracy in readout measured in nanometers, the information received by the control computer can be analyzed in far greater detail than human mathematical guesswork. In combination with thermal imaging equipment and ultrasound, technicians can detect the slightest variables in the performance of machine bearings for wear in comparison with baseline figures, as well as imbalance and misalignment of rotating parts. In much the same way as an EKG measurement is used to evaluate the health of the human heart, machine vibration analysis performs the same task with operational machines.
Comprehensive vibration analysis not only detects current problems but also makes prediction of future problem trends possible. As a result, production and repair costs are reduced through what could be called “preventative detection”. Plant managers can schedule maintenance down-times for units in the production line with greater convenience. These maintenance periods are also shortened since the required adjustments or part replacements involve only a very few components. The value of diminishing the occurrence of large-scale repairs and machine failures is self-evident. The machinery on the line will last far longer, with a greater degree of reliability between maintenance checks.
Get more information by following this link. The value of laser measurement for maintenance is too great to ignore. This is particularly the case with the performance of precision Vibration Analysis in San Antonio.